Abstract
This paper presents an electrochemical micromachining (EMM) system developed with a inter electrode gap control. Preliminary experiments have been conducted to identify the parameters and their range for EMM of 304 stainless steel (SS). The effect of machining voltage, pulse on-time, machining current, and electrolyte concentration on overcut was investigated. The range / level for the different parameters that yielded minimum overcut were identified for further investigation and optimization. Taguchi experimental design technique has been applied to determine the optimal combination of the machining parameters levels. According to the Taguchi's quality design concepts, an L 16 orthogonal array was used. The optimal combinations of machining parameters levels for minimum overcut were determined as machining voltage at 12 V, pulse on-time at 25 ms, machining current at 0.8 A and electrolyte concentration of 0.29 mole/I.
| Original language | English |
|---|---|
| Title of host publication | Transactions of the North American Manufacturing Research Institution of SME |
| Pages | 253-260 |
| Number of pages | 8 |
| Volume | 38 |
| Publication status | Published - 2010 |
| Event | 38th Annual North American Manufacturing Research Conference, NAMRC 38 - Kingston, ON, Canada Duration: May 25 2010 → May 28 2010 |
Other
| Other | 38th Annual North American Manufacturing Research Conference, NAMRC 38 |
|---|---|
| Country | Canada |
| City | Kingston, ON |
| Period | 5/25/10 → 5/28/10 |
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Keywords
- Electrochemical micromachining (EMM)
- Electrolyte
- Overcut
- Stainless steel
- Taguchi technique
ASJC Scopus subject areas
- Industrial and Manufacturing Engineering
- Mechanical Engineering
Cite this
Experimental study of overcut in electrochemical micromachining for 304 stainless steel. / Thanigaivelan, R.; Arunachalam, R. M.
Transactions of the North American Manufacturing Research Institution of SME. Vol. 38 2010. p. 253-260.Research output: Chapter in Book/Report/Conference proceeding › Conference contribution
}
TY - GEN
T1 - Experimental study of overcut in electrochemical micromachining for 304 stainless steel
AU - Thanigaivelan, R.
AU - Arunachalam, R. M.
PY - 2010
Y1 - 2010
N2 - This paper presents an electrochemical micromachining (EMM) system developed with a inter electrode gap control. Preliminary experiments have been conducted to identify the parameters and their range for EMM of 304 stainless steel (SS). The effect of machining voltage, pulse on-time, machining current, and electrolyte concentration on overcut was investigated. The range / level for the different parameters that yielded minimum overcut were identified for further investigation and optimization. Taguchi experimental design technique has been applied to determine the optimal combination of the machining parameters levels. According to the Taguchi's quality design concepts, an L 16 orthogonal array was used. The optimal combinations of machining parameters levels for minimum overcut were determined as machining voltage at 12 V, pulse on-time at 25 ms, machining current at 0.8 A and electrolyte concentration of 0.29 mole/I.
AB - This paper presents an electrochemical micromachining (EMM) system developed with a inter electrode gap control. Preliminary experiments have been conducted to identify the parameters and their range for EMM of 304 stainless steel (SS). The effect of machining voltage, pulse on-time, machining current, and electrolyte concentration on overcut was investigated. The range / level for the different parameters that yielded minimum overcut were identified for further investigation and optimization. Taguchi experimental design technique has been applied to determine the optimal combination of the machining parameters levels. According to the Taguchi's quality design concepts, an L 16 orthogonal array was used. The optimal combinations of machining parameters levels for minimum overcut were determined as machining voltage at 12 V, pulse on-time at 25 ms, machining current at 0.8 A and electrolyte concentration of 0.29 mole/I.
KW - Electrochemical micromachining (EMM)
KW - Electrolyte
KW - Overcut
KW - Stainless steel
KW - Taguchi technique
UR - http://www.scopus.com/inward/record.url?scp=78149372917&partnerID=8YFLogxK
UR - http://www.scopus.com/inward/citedby.url?scp=78149372917&partnerID=8YFLogxK
M3 - Conference contribution
SN - 0872638685
SN - 9780872638686
VL - 38
SP - 253
EP - 260
BT - Transactions of the North American Manufacturing Research Institution of SME
ER -