Experimental implementation and analysis of robotic metal spinning with enhanced trajectory tracking algorithms

Abdullah Özer, Akio Sekiguchi, Hirohiko Arai

Research output: Contribution to journalArticle

12 Citations (Scopus)

Abstract

Metal spinning is a plastic forming process in which a disk or tube of metal is rotated at high speed and forced onto a mandrel. It is widely used in industry as an efficient, modern and economical production technique. This research proposes to develop a versatile robotic forming method and expand the application areas of robotic manufacturing processes to the metal spinning area. A lathe-type laboratory setup has been built and an industrial robot manipulator has been used to implement the metal spinning process. Experiments have been conducted with enhanced cascaded trajectory tracking algorithms with an add-on vibration suppressor. The potential of the proposed method has been illustrated with extensive case studies using both constant and variable speed trajectory profiles. Analyses for the growth of wrinkles have been performed through the topographical measurements of the products and the forming forces have been inspected. Results indicate that the efficiency of the process can be significantly improved with suitably selected variable speed trajectory profiles and the process parameters. The developed scheme successfully reduces the excessive oscillations of the manipulator during the metal spinning process and it requires no additional hardware to employ. The investigations demonstrate the feasibility of robotic metal spinning using an industrial serial link manipulator.

Original languageEnglish
Pages (from-to)539-550
Number of pages12
JournalRobotics and Computer-Integrated Manufacturing
Volume28
Issue number4
DOIs
Publication statusPublished - Aug 2012

Fingerprint

Metal spinning
Trajectory Tracking
Robotics
Metals
Trajectories
Manipulators
Manipulator
Plastics forming
Trajectory
Industrial robots
Industrial Robot
Robot Manipulator
Process Parameters
Expand
Plastics
Tube
High Speed
Hardware
Vibration
Manufacturing

Keywords

  • Metal spinning
  • Plastic forming
  • Robotic machining
  • Vibration control

ASJC Scopus subject areas

  • Control and Systems Engineering
  • Computer Science Applications
  • Software
  • Mathematics(all)
  • Industrial and Manufacturing Engineering

Cite this

Experimental implementation and analysis of robotic metal spinning with enhanced trajectory tracking algorithms. / Özer, Abdullah; Sekiguchi, Akio; Arai, Hirohiko.

In: Robotics and Computer-Integrated Manufacturing, Vol. 28, No. 4, 08.2012, p. 539-550.

Research output: Contribution to journalArticle

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