Abstract
Inconel 718 is the most important and frequently used alloy for the manufacture of a wide variety of aerospace gas turbine components. However, the properties of the alloy, make machining difficult and troublesome. HSM using coated carbide, ceramic and CBN cutting tools is one of the feasible methods in improving the productivity. While improving the productivity, it is also essential to meet the surface integrity requirements. In this paper, the performance of coated carbide, ceramic and CBN cutting tools in the high speed facing of age hardened Inconel 718 have been compared (in terms of their surface roughness and residual stresses) at their respective optimum cutting conditions. PVD-TiAIN coated carbide and CBN cutting tools generated compressive residual stresses. The PVD-TiAIN coated cutting tool, which costs lower (only 4-5% of the cost of a CBN cutting tool) makes it more attractive for machining of Inconel 718.
| Original language | English |
|---|---|
| Title of host publication | Transactions of the North American Manufacturing Research Institute of SME |
| Pages | 87-94 |
| Number of pages | 8 |
| Volume | 34 |
| Publication status | Published - 2006 |
| Event | 34th North American Manufacturing Research Conference - Milwaukee, WI, United States Duration: May 23 2006 → May 26 2006 |
Other
| Other | 34th North American Manufacturing Research Conference |
|---|---|
| Country | United States |
| City | Milwaukee, WI |
| Period | 5/23/06 → 5/26/06 |
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Keywords
- Cubic Boron Nitride (CBN)
- Facing
- High Speed Machining (HSM)
- Inconel 718
- PVD-TiAIN
- Residual stresses
ASJC Scopus subject areas
- Engineering(all)
Cite this
Comparison of surface roughness and residual stresses induced by coated carbide, ceramic and CBN cutting tools in high speed facing of Inconel 718. / Arunachalam, R. M.; Mannan, M. A.; Spowage, Andrew Christopher.
Transactions of the North American Manufacturing Research Institute of SME. Vol. 34 2006. p. 87-94.Research output: Chapter in Book/Report/Conference proceeding › Conference contribution
}
TY - GEN
T1 - Comparison of surface roughness and residual stresses induced by coated carbide, ceramic and CBN cutting tools in high speed facing of Inconel 718
AU - Arunachalam, R. M.
AU - Mannan, M. A.
AU - Spowage, Andrew Christopher
PY - 2006
Y1 - 2006
N2 - Inconel 718 is the most important and frequently used alloy for the manufacture of a wide variety of aerospace gas turbine components. However, the properties of the alloy, make machining difficult and troublesome. HSM using coated carbide, ceramic and CBN cutting tools is one of the feasible methods in improving the productivity. While improving the productivity, it is also essential to meet the surface integrity requirements. In this paper, the performance of coated carbide, ceramic and CBN cutting tools in the high speed facing of age hardened Inconel 718 have been compared (in terms of their surface roughness and residual stresses) at their respective optimum cutting conditions. PVD-TiAIN coated carbide and CBN cutting tools generated compressive residual stresses. The PVD-TiAIN coated cutting tool, which costs lower (only 4-5% of the cost of a CBN cutting tool) makes it more attractive for machining of Inconel 718.
AB - Inconel 718 is the most important and frequently used alloy for the manufacture of a wide variety of aerospace gas turbine components. However, the properties of the alloy, make machining difficult and troublesome. HSM using coated carbide, ceramic and CBN cutting tools is one of the feasible methods in improving the productivity. While improving the productivity, it is also essential to meet the surface integrity requirements. In this paper, the performance of coated carbide, ceramic and CBN cutting tools in the high speed facing of age hardened Inconel 718 have been compared (in terms of their surface roughness and residual stresses) at their respective optimum cutting conditions. PVD-TiAIN coated carbide and CBN cutting tools generated compressive residual stresses. The PVD-TiAIN coated cutting tool, which costs lower (only 4-5% of the cost of a CBN cutting tool) makes it more attractive for machining of Inconel 718.
KW - Cubic Boron Nitride (CBN)
KW - Facing
KW - High Speed Machining (HSM)
KW - Inconel 718
KW - PVD-TiAIN
KW - Residual stresses
UR - http://www.scopus.com/inward/record.url?scp=33748689974&partnerID=8YFLogxK
UR - http://www.scopus.com/inward/citedby.url?scp=33748689974&partnerID=8YFLogxK
M3 - Conference contribution
AN - SCOPUS:33748689974
SN - 0872638480
SN - 9780872638488
VL - 34
SP - 87
EP - 94
BT - Transactions of the North American Manufacturing Research Institute of SME
ER -