Comparison of surface roughness and residual stresses induced by coated carbide, ceramic and CBN cutting tools in high speed facing of Inconel 718

R. M. Arunachalam; M. A. Mannan; Andrew Christopher Spowage

Comparison of surface roughness and residual stresses induced by coated carbide, ceramic and CBN cutting tools in high speed facing of Inconel 718

R. M. Arunachalam^*, M. A. Mannan, Andrew Christopher Spowage

^*Corresponding author for this work

Mechanical and Industrial Engineering

Research output: Chapter in Book/Report/Conference proceeding › Conference contribution

Abstract

Inconel 718 is the most important and frequently used alloy for the manufacture of a wide variety of aerospace gas turbine components. However, the properties of the alloy, make machining difficult and troublesome. HSM using coated carbide, ceramic and CBN cutting tools is one of the feasible methods in improving the productivity. While improving the productivity, it is also essential to meet the surface integrity requirements. In this paper, the performance of coated carbide, ceramic and CBN cutting tools in the high speed facing of age hardened Inconel 718 have been compared (in terms of their surface roughness and residual stresses) at their respective optimum cutting conditions. PVD-TiAIN coated carbide and CBN cutting tools generated compressive residual stresses. The PVD-TiAIN coated cutting tool, which costs lower (only 4-5% of the cost of a CBN cutting tool) makes it more attractive for machining of Inconel 718.

Original language	English
Title of host publication	Transactions of the North American Manufacturing Research Institute of SME 2006 - Papers Presented at NAMRC 34
Pages	87-94
Number of pages	8
Publication status	Published - 2006
Event	34th North American Manufacturing Research Conference - Milwaukee, WI, United States Duration: May 23 2006 → May 26 2006

Publication series

Name	Transactions of the North American Manufacturing Research Institute of SME
Volume	34
ISSN (Print)	1047-3025

Other

Other	34th North American Manufacturing Research Conference
Country/Territory	United States
City	Milwaukee, WI
Period	5/23/06 → 5/26/06

Keywords

Cubic Boron Nitride (CBN)
Facing
High Speed Machining (HSM)
Inconel 718
PVD-TiAIN
Residual stresses

ASJC Scopus subject areas

Mechanical Engineering
Industrial and Manufacturing Engineering

Cite this

Arunachalam, R. M., Mannan, M. A., & Spowage, A. C. (2006). Comparison of surface roughness and residual stresses induced by coated carbide, ceramic and CBN cutting tools in high speed facing of Inconel 718. In Transactions of the North American Manufacturing Research Institute of SME 2006 - Papers Presented at NAMRC 34 (pp. 87-94). (Transactions of the North American Manufacturing Research Institute of SME; Vol. 34).

Comparison of surface roughness and residual stresses induced by coated carbide, ceramic and CBN cutting tools in high speed facing of Inconel 718. / Arunachalam, R. M.; Mannan, M. A.; Spowage, Andrew Christopher.

Transactions of the North American Manufacturing Research Institute of SME 2006 - Papers Presented at NAMRC 34. 2006. p. 87-94 (Transactions of the North American Manufacturing Research Institute of SME; Vol. 34).

Research output: Chapter in Book/Report/Conference proceeding › Conference contribution

Arunachalam, RM, Mannan, MA & Spowage, AC 2006, Comparison of surface roughness and residual stresses induced by coated carbide, ceramic and CBN cutting tools in high speed facing of Inconel 718. in Transactions of the North American Manufacturing Research Institute of SME 2006 - Papers Presented at NAMRC 34. Transactions of the North American Manufacturing Research Institute of SME, vol. 34, pp. 87-94, 34th North American Manufacturing Research Conference, Milwaukee, WI, United States, 5/23/06.

Arunachalam RM, Mannan MA, Spowage AC. Comparison of surface roughness and residual stresses induced by coated carbide, ceramic and CBN cutting tools in high speed facing of Inconel 718. In Transactions of the North American Manufacturing Research Institute of SME 2006 - Papers Presented at NAMRC 34. 2006. p. 87-94. (Transactions of the North American Manufacturing Research Institute of SME).

Arunachalam, R. M. ; Mannan, M. A. ; Spowage, Andrew Christopher. / Comparison of surface roughness and residual stresses induced by coated carbide, ceramic and CBN cutting tools in high speed facing of Inconel 718. Transactions of the North American Manufacturing Research Institute of SME 2006 - Papers Presented at NAMRC 34. 2006. pp. 87-94 (Transactions of the North American Manufacturing Research Institute of SME).

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abstract = "Inconel 718 is the most important and frequently used alloy for the manufacture of a wide variety of aerospace gas turbine components. However, the properties of the alloy, make machining difficult and troublesome. HSM using coated carbide, ceramic and CBN cutting tools is one of the feasible methods in improving the productivity. While improving the productivity, it is also essential to meet the surface integrity requirements. In this paper, the performance of coated carbide, ceramic and CBN cutting tools in the high speed facing of age hardened Inconel 718 have been compared (in terms of their surface roughness and residual stresses) at their respective optimum cutting conditions. PVD-TiAIN coated carbide and CBN cutting tools generated compressive residual stresses. The PVD-TiAIN coated cutting tool, which costs lower (only 4-5% of the cost of a CBN cutting tool) makes it more attractive for machining of Inconel 718.",

keywords = "Cubic Boron Nitride (CBN), Facing, High Speed Machining (HSM), Inconel 718, PVD-TiAIN, Residual stresses",

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AU - Spowage, Andrew Christopher

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N2 - Inconel 718 is the most important and frequently used alloy for the manufacture of a wide variety of aerospace gas turbine components. However, the properties of the alloy, make machining difficult and troublesome. HSM using coated carbide, ceramic and CBN cutting tools is one of the feasible methods in improving the productivity. While improving the productivity, it is also essential to meet the surface integrity requirements. In this paper, the performance of coated carbide, ceramic and CBN cutting tools in the high speed facing of age hardened Inconel 718 have been compared (in terms of their surface roughness and residual stresses) at their respective optimum cutting conditions. PVD-TiAIN coated carbide and CBN cutting tools generated compressive residual stresses. The PVD-TiAIN coated cutting tool, which costs lower (only 4-5% of the cost of a CBN cutting tool) makes it more attractive for machining of Inconel 718.

AB - Inconel 718 is the most important and frequently used alloy for the manufacture of a wide variety of aerospace gas turbine components. However, the properties of the alloy, make machining difficult and troublesome. HSM using coated carbide, ceramic and CBN cutting tools is one of the feasible methods in improving the productivity. While improving the productivity, it is also essential to meet the surface integrity requirements. In this paper, the performance of coated carbide, ceramic and CBN cutting tools in the high speed facing of age hardened Inconel 718 have been compared (in terms of their surface roughness and residual stresses) at their respective optimum cutting conditions. PVD-TiAIN coated carbide and CBN cutting tools generated compressive residual stresses. The PVD-TiAIN coated cutting tool, which costs lower (only 4-5% of the cost of a CBN cutting tool) makes it more attractive for machining of Inconel 718.

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Comparison of surface roughness and residual stresses induced by coated carbide, ceramic and CBN cutting tools in high speed facing of Inconel 718

Abstract

Publication series

Other

Keywords

ASJC Scopus subject areas

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