Combined effects of viscosity and surface roughness on electric submersible pump performance

M. H. Siddique, Abdus Samad, Afzal Husain

Research output: Contribution to journalArticle

1 Citation (Scopus)

Abstract

An electric submersible pump that lifts crude oil from well bore is a type of multi-stage centrifugal pump. The unexpected wellbore conditions like change in pumping fluid viscosity and sand production severely affect pump performance and eventually lead to breakdown. The present study proposes a numerical approach to understand the effects of fluid viscosity and surface roughness of the flow passages in an electric submersible pump at design and off-design conditions. A three-dimensional numerical analysis was carried out by solving Reynolds-averaged Navier-Stokes equations with shear stress transport turbulence model to characterize performance of the pump. The pumping fluids, i.e., water and crude oils of different viscosities were analyzed for different surface roughness (Ks) values. The model predictions were compared with a theoretical one-dimensional model for the effect of viscosity and surface roughness. It was found that the disc-friction and the skin-friction losses are sensitive hydraulic losses of which the disc-friction loss increases with increase in viscosity, whereas skin-friction loss decreases with increase in surface roughness at high viscosity. The combined effect of viscosity and roughness showed a complicated behavior and eventually an improvement in pump performance at a higher surface roughness compared to a smoother and lowers surface roughness.

Original languageEnglish
Pages (from-to)303-316
Number of pages14
JournalProceedings of the Institution of Mechanical Engineers, Part A: Journal of Power and Energy
Volume231
Issue number4
DOIs
Publication statusPublished - Jun 1 2017

Fingerprint

Submersible pumps
Surface roughness
Viscosity
Skin friction
Pumps
Fluids
Crude oil
Friction
Centrifugal pumps
Turbulence models
Navier Stokes equations
Shear stress
Numerical analysis
Sand
Hydraulics

Keywords

  • Centrifugal pump
  • crude oil
  • disk friction
  • hydraulic losses
  • numerical simulation
  • skin-friction
  • surface roughness

ASJC Scopus subject areas

  • Energy Engineering and Power Technology
  • Mechanical Engineering

Cite this

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abstract = "An electric submersible pump that lifts crude oil from well bore is a type of multi-stage centrifugal pump. The unexpected wellbore conditions like change in pumping fluid viscosity and sand production severely affect pump performance and eventually lead to breakdown. The present study proposes a numerical approach to understand the effects of fluid viscosity and surface roughness of the flow passages in an electric submersible pump at design and off-design conditions. A three-dimensional numerical analysis was carried out by solving Reynolds-averaged Navier-Stokes equations with shear stress transport turbulence model to characterize performance of the pump. The pumping fluids, i.e., water and crude oils of different viscosities were analyzed for different surface roughness (Ks) values. The model predictions were compared with a theoretical one-dimensional model for the effect of viscosity and surface roughness. It was found that the disc-friction and the skin-friction losses are sensitive hydraulic losses of which the disc-friction loss increases with increase in viscosity, whereas skin-friction loss decreases with increase in surface roughness at high viscosity. The combined effect of viscosity and roughness showed a complicated behavior and eventually an improvement in pump performance at a higher surface roughness compared to a smoother and lowers surface roughness.",
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